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(MISS)Mineral Insulated Heating Cable

    Description of Mineral Insulated Heating Cable:

    MI heating cable is made of a metal core (heating element), mineral magnesium oxide (insulating layer) around the core, and a metal pipe (usually copper, steel or stainless steel, 825 alloy, 316L, etc). If necessary, a layer of anti-corrosion polyfluoroethylene propylene outer sheath may be applied outside the metal sheath.

    MI heating cables are suitable for anti-freezing, insulation and heating of process media in industrial or construction applications. Especially for pipelines that require high output power or need to withstand high-temperature steam purge and long-term operation at high temperature, MI heating cables can show excellent characteristics in environments where corrosion and explosion protection is required.

Model and Structure of MI Cable:

single-core MI heating cable

dual-core Ml heating cable

1) Conductive, heating material, nickle-chromium (copper-nickel, copper)

2) Mineral insulation (MgO, AI2O3)

3) Outer sheath (stainless steel, 825 alloy, cooper or copper-nickel)

Due to the above structure, the product has the following characteristics:

① As the heating cable is composed of non-combustible inorganic substances, the product is fireproof and flame-retardant, does not release toxic gases, and has zero combustion.

② The operating temperature limit of the heating cable is the highest temperature that its core and metal outer sheath layer are subjected.

③ The insulating layer is made of magnesium oxide, and the core and sheath are made of metal, which fundamentally solves the problem of aging and prolongs the service life of the cable to the greatest extent.

④ The product adopts different outer casings, which can resist the erosion of oils, solvents and most acids, and it has good chemical stability.

⑤ The metal sheath has excellent explosion-proof performance and electromagnetic shielding performance, which can also serve as a ground loop.

⑥ Good mechanical properties, due to its sturdy structure, it can withstand twisting, squeezing, bending, pulling, friction and general heavy handling.

⑦ Adopting the series resistance type electric heating element, heating is uniform, small temperature difference across the entire length, large heating cable, generally between 20 ~ 200W / m.

⑧ It is forbidden to cross and overlap during installation of mineral insulated heating cables, and it is forbidden to bend the MI cold end connector, and the cold end and the junction box should be placed outside the insulation layer.

Product classification:

According to the outer sheath material, MI heating cables are divided into:

Stainless steel sheathed MI heating cable - (MISS);

Stainless steel and anti-corrosion outer sheath (FEP) MI heating cable - (MISS-FEP);

825 alloy sheathed MI cable - (MIAL);

Application Environment:

typeSheath MaterialMaintenance temp.℃Max Exposure temp.℃Application
MISSStainless Steel400600High temperature pipe and corrosive-resistant
MISS-FEPStainless Steel+FEP120150Corrosive-resistant underground application
MIAL825
Allay825I
600800High temperature pipe and corrosive-resistant

Application:

Petrochemical: benzene, styrene, phthalaldehyde, oxalic acid, propylene glycol, acrylic acid, chlorine, nylon, synthetic fiber, resin and other process pipelines and containers;

Refining: crude oil pipeline; Wax, asphalt, heavy oil, residual oil, distillation, chlorination cracking, sulfur, coking and other pipelines;

Anti-condensation for gas pipeline;

Preheating of catalyst gasification reactor;

Frost-proof Liquefied petroleum gas and natural gas storage tanks.

Electricity: high pressure water feed, high pressure condensation, sewage venting, steam, instrumentation, acid and alkali and heavy oil ignition oil circuits, nuclear power plant reactor equipment and spiral heaters.

Metallurgy: high temperature pipeline, boiler front pipeline engineering.

Pharmaceutical: grease, hose, oil cream.

Specification and Performance Parameters:

Serial No.SpecificationNumber of CoresNumber of CoresSheath Outer Diameter (mm)Maximum Operating Temperature (℃)20℃ Core Wire DC Resistance (Ω/m)Reference Weight (Kg/km)
11HN28015005.86000.280137
21HN37515005.26000.375106
31HN403150056000.40394
41HN45015004.76000.45086
51HN57015004.56000.57071
61HN75015004.26000.7566
71HN1100150046001.1057
81HN150015003.76001.5048
91HN230015003.56002.3042
101HN750015003.26007.5037
111HN200001500360020.0033
122HN1980250066001.98128
132HN230025005.76002.30108
142HN450025005.26004.5090
152HN110002500560011.0078
Chart 1
Serial No.SpecificationNumber of CoresNumber of CoresSheath Outer Diameter (mm)Maximum Operating Temperature (℃)20℃ Core Wire DC Resistance (Ω/m)Reference Weight (Kg/km)
11HNCu1.7150054000.01782
21HN4Cu2.615004.74000.42675
31HN5Cu6.115004.54000.56172
41HNCu75.015004.24000.75072
51HNCu88.6150044000.88657
61HNCu187.515003.74001.87547
71HNCu391.215003.54003.91238
82HNCu5.3250064000.053160
92HNCu21.125005.84000.211155
102HN6Cu7.925005.24000.679133
112HNCu87.8250054000.87894
122HNCu131.925004.74001.31977
132HNCu193.825004.54001.93869
142HNCu47925004.24004.79057
152HNCu11002500440011.0047

Heating Cable Electrical Performance Parameter Table:

Rated VoltageSheath Outer Diameter (mm)Maximum Operating Length (m)Dielectric StrengthMaximum Power per Meter (W/m)
AC220V Single-core5.8231200VAC/1min340
5.6261200VAC/1min200
5601200VAC/1min120
4.21001200VAC/1min60
3.91601200VAC/1min20
AC220V Double-core6101200VAC/1min300
5.5301200VAC/1min150
5.2401200VAC/1min100
5601200VAC/1min50
4.61201200VAC/1min20
AC380V Single-core5.8301200VAC/1min300
5.5351200VAC/1min200
5901200VAC/1min100
4.71501200VAC/1min50
4.22001200VAC/1min20
AC380V Double-core6151200VAC/1min300
5.8401200VAC/1min200
5.5701200VAC/1min100
5.21001200VAC/1min50
4.71801200VAC/1min20
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