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MI heating cable is made of a metal core (heating element), mineral magnesium oxide (insulating layer) around the core, and a metal pipe (usually copper, steel or stainless steel, 825 alloy, 316L, etc). If necessary, a layer of anti-corrosion polyfluoroethylene propylene outer sheath may be applied outside the metal sheath.
MI heating cables are suitable for anti-freezing, insulation and heating of process media in industrial or construction applications. Especially for pipelines that require high output power or need to withstand high-temperature steam purge and long-term operation at high temperature, MI heating cables can show excellent characteristics in environments where corrosion and explosion protection is required.
1) Conductive, heating material, nickle-chromium (copper-nickel, copper)
2) Mineral insulation (MgO, AI2O3)
3) Outer sheath (stainless steel, 825 alloy, cooper or copper-nickel)
① As the heating cable is composed of non-combustible inorganic substances, the product is fireproof and flame-retardant, does not release toxic gases, and has zero combustion.
② The operating temperature limit of the heating cable is the highest temperature that its core and metal outer sheath layer are subjected.
③ The insulating layer is made of magnesium oxide, and the core and sheath are made of metal, which fundamentally solves the problem of aging and prolongs the service life of the cable to the greatest extent.
④ The product adopts different outer casings, which can resist the erosion of oils, solvents and most acids, and it has good chemical stability.
⑤ The metal sheath has excellent explosion-proof performance and electromagnetic shielding performance, which can also serve as a ground loop.
⑥ Good mechanical properties, due to its sturdy structure, it can withstand twisting, squeezing, bending, pulling, friction and general heavy handling.
⑦ Adopting the series resistance type electric heating element, heating is uniform, small temperature difference across the entire length, large heating cable, generally between 20 ~ 200W / m.
⑧ It is forbidden to cross and overlap during installation of mineral insulated heating cables, and it is forbidden to bend the MI cold end connector, and the cold end and the junction box should be placed outside the insulation layer.
According to the outer sheath material, MI heating cables are divided into:
Stainless steel sheathed MI heating cable - (MISS);
Stainless steel and anti-corrosion outer sheath (FEP) MI heating cable - (MISS-FEP);
825 alloy sheathed MI cable - (MIAL);
type | Sheath Material | Maintenance temp.℃ | Max Exposure temp.℃ | Application |
MISS | Stainless Steel | 400 | 600 | High temperature pipe and corrosive-resistant |
MISS-FEP | Stainless Steel+FEP | 120 | 150 | Corrosive-resistant underground application |
MIAL | 825 Allay825I | 600 | 800 | High temperature pipe and corrosive-resistant |
Petrochemical: benzene, styrene, phthalaldehyde, oxalic acid, propylene glycol, acrylic acid, chlorine, nylon, synthetic fiber, resin and other process pipelines and containers;
Refining: crude oil pipeline; Wax, asphalt, heavy oil, residual oil, distillation, chlorination cracking, sulfur, coking and other pipelines;
Anti-condensation for gas pipeline;
Preheating of catalyst gasification reactor;
Frost-proof Liquefied petroleum gas and natural gas storage tanks.
Electricity: high pressure water feed, high pressure condensation, sewage venting, steam, instrumentation, acid and alkali and heavy oil ignition oil circuits, nuclear power plant reactor equipment and spiral heaters.
Metallurgy: high temperature pipeline, boiler front pipeline engineering.
Pharmaceutical: grease, hose, oil cream.
Serial No. | Specification | Number of Cores | Number of Cores | Sheath Outer Diameter (mm) | Maximum Operating Temperature (℃) | 20℃ Core Wire DC Resistance (Ω/m) | Reference Weight (Kg/km) |
1 | 1HN280 | 1 | 500 | 5.8 | 600 | 0.280 | 137 |
2 | 1HN375 | 1 | 500 | 5.2 | 600 | 0.375 | 106 |
3 | 1HN403 | 1 | 500 | 5 | 600 | 0.403 | 94 |
4 | 1HN450 | 1 | 500 | 4.7 | 600 | 0.450 | 86 |
5 | 1HN570 | 1 | 500 | 4.5 | 600 | 0.570 | 71 |
6 | 1HN750 | 1 | 500 | 4.2 | 600 | 0.75 | 66 |
7 | 1HN1100 | 1 | 500 | 4 | 600 | 1.10 | 57 |
8 | 1HN1500 | 1 | 500 | 3.7 | 600 | 1.50 | 48 |
9 | 1HN2300 | 1 | 500 | 3.5 | 600 | 2.30 | 42 |
10 | 1HN7500 | 1 | 500 | 3.2 | 600 | 7.50 | 37 |
11 | 1HN20000 | 1 | 500 | 3 | 600 | 20.00 | 33 |
12 | 2HN1980 | 2 | 500 | 6 | 600 | 1.98 | 128 |
13 | 2HN2300 | 2 | 500 | 5.7 | 600 | 2.30 | 108 |
14 | 2HN4500 | 2 | 500 | 5.2 | 600 | 4.50 | 90 |
15 | 2HN11000 | 2 | 500 | 5 | 600 | 11.00 | 78 |
Serial No. | Specification | Number of Cores | Number of Cores | Sheath Outer Diameter (mm) | Maximum Operating Temperature (℃) | 20℃ Core Wire DC Resistance (Ω/m) | Reference Weight (Kg/km) |
1 | 1HNCu1.7 | 1 | 500 | 5 | 400 | 0.017 | 82 |
2 | 1HN4Cu2.6 | 1 | 500 | 4.7 | 400 | 0.426 | 75 |
3 | 1HN5Cu6.1 | 1 | 500 | 4.5 | 400 | 0.561 | 72 |
4 | 1HNCu75.0 | 1 | 500 | 4.2 | 400 | 0.750 | 72 |
5 | 1HNCu88.6 | 1 | 500 | 4 | 400 | 0.886 | 57 |
6 | 1HNCu187.5 | 1 | 500 | 3.7 | 400 | 1.875 | 47 |
7 | 1HNCu391.2 | 1 | 500 | 3.5 | 400 | 3.912 | 38 |
8 | 2HNCu5.3 | 2 | 500 | 6 | 400 | 0.053 | 160 |
9 | 2HNCu21.1 | 2 | 500 | 5.8 | 400 | 0.211 | 155 |
10 | 2HN6Cu7.9 | 2 | 500 | 5.2 | 400 | 0.679 | 133 |
11 | 2HNCu87.8 | 2 | 500 | 5 | 400 | 0.878 | 94 |
12 | 2HNCu131.9 | 2 | 500 | 4.7 | 400 | 1.319 | 77 |
13 | 2HNCu193.8 | 2 | 500 | 4.5 | 400 | 1.938 | 69 |
14 | 2HNCu479 | 2 | 500 | 4.2 | 400 | 4.790 | 57 |
15 | 2HNCu1100 | 2 | 500 | 4 | 400 | 11.00 | 47 |
Rated Voltage | Sheath Outer Diameter (mm) | Maximum Operating Length (m) | Dielectric Strength | Maximum Power per Meter (W/m) |
AC220V Single-core | 5.8 | 23 | 1200VAC/1min | 340 |
5.6 | 26 | 1200VAC/1min | 200 | |
5 | 60 | 1200VAC/1min | 120 | |
4.2 | 100 | 1200VAC/1min | 60 | |
3.9 | 160 | 1200VAC/1min | 20 | |
AC220V Double-core | 6 | 10 | 1200VAC/1min | 300 |
5.5 | 30 | 1200VAC/1min | 150 | |
5.2 | 40 | 1200VAC/1min | 100 | |
5 | 60 | 1200VAC/1min | 50 | |
4.6 | 120 | 1200VAC/1min | 20 | |
AC380V Single-core | 5.8 | 30 | 1200VAC/1min | 300 |
5.5 | 35 | 1200VAC/1min | 200 | |
5 | 90 | 1200VAC/1min | 100 | |
4.7 | 150 | 1200VAC/1min | 50 | |
4.2 | 200 | 1200VAC/1min | 20 | |
AC380V Double-core | 6 | 15 | 1200VAC/1min | 300 |
5.8 | 40 | 1200VAC/1min | 200 | |
5.5 | 70 | 1200VAC/1min | 100 | |
5.2 | 100 | 1200VAC/1min | 50 | |
4.7 | 180 | 1200VAC/1min | 20 |
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